Ensuring Optimal RTO OR OXIDIZER Performance

The best way to ensure optimal RTO OR OXIDIZER performance is to analyze the life cycle of the proposed system in its three primary phases. Each phase offers unique and critical challenges that must be met to maximize system uptime and performance throughout the life of the equipment.

EPA regulations are here to stay and are only likely to become more stringent with time.

PHASE I – Design

• Identify, develop, and configure the proper RTO OR OXIDIZER system design capacity
  • Use a RTO OR OXIDIZER system supplier that has adequate and experienced in-house engineering resources to provide the support and assistance necessary to fully evaluate the process emissions and associated equipment
  • NESTEC’s key staff has over 300 combined years of direct RTO OR OXIDIZER experience, dating back to the 1970s
  • Establish the best and most economical solution with the aid of a credible and experienced RTO OR OXIDIZER vendor — the end result must capably meet compliance demands while minimizing costs
• Balance capital expenditures against anticipated operating and maintenance costs
  • Proper component selection and system layout impacts both the initial purchase price and operating and maintenance costs over the life of the RTO OR OXIDIZER system
  • Take lifetime costs of the RTO OR OXIDIZER equipment into consideration in the final design, particularly in light of the expected return on investment — adding energy saving design features at the start can provide a very short payback period for the differential cost
    • NESTEC offers several energy saving features that can be incorporated initially or at a later date

PHASE II – Execution

• Accomplish the Fabrication, Installation, and Startup of the system in a manner that establishes efficient operating procedures and preventative maintenance programs
  • Program detailed shut-down, start-up, and other modes of operation into the controls and/or provide them in the O&M (Operating and Maintenance) manual
  • Create a data log of critical conditions that exposes operational patterns and predicts declines in performance
    • In conjunction with trending software specified during the design of the system, data logs aid in identifying items requiring adjustment or repair before they affect system performance
    • NESTEC offers a remote troubleshooting service, including Programmable Logic Controller (PLC) access to assist in the service of the RTO OR OXIDIZER
• Train all shifts fully before the RTO OR OXIDIZER start-up
  • At initial startup, anticipate the need to schedule refresher courses as well as training for new employees
    • NESTEC can assist with long term RTO OR OXIDIZER training as well as off-shift training with videotaped training courses, or a contract for both future inspections and training can be included as part of the initial purchase

PHASE III – Maintenance

• Establish a plan for comprehensive On-Line and Off-Line inspections and remote assistance, as well as field service resources to repair and/or upgrade the system over its complete lifecycle
  • The benefits of a robust maintainable RTO OR OXIDIZER system design supported by a well-thought-out preventative maintenance program will provide the best and most economical solution for the application
  • 24-hour, 7-day-a-week Service Support capability is essential when selecting the RTO OR OXIDIZER system supplier
  • Negotiate annual RTO OR OXIDIZER inspections into the purchase agreement
    • Purchasing annual inspections on the front end often returns the best value and ensures that critical regular inspections do not get sacrificed in the name of short term cost savings during future O&M budget cuts

In summary, there are numerous factors to consider during the different phases of the system’s life and each must be considered diligently. EPA regulations are here to stay and are only likely to become more stringent with time. Choose a RTO OR OXIDIZER vendor with the experience, financial stability, and long-term viability that ensures your system will always perform at the highest level.

For assistance from our extensive experience, call or e-mail NESTEC Inc. for a free evaluation of your VOC control equipment needs.  

Office: 610.323.7670

Jim Nester, CEO: jnester@nestecinc.com

Rick Reimlinger, Vice President: rick.reimlinger@nestecinc.com

Rodney L. Pennington, PE, Vice President of Key Accounts: rpennington@nestecinc.com

William Holden, Aftermarket & Services Manager: wholden@nestecinc.com